HALT & HASS Testing to Maximize Product Reliability


Push your product to its absolute limits to find and fix weaknesses before your customers do. Our state-of-the-art Thermotron AST-70 chamber combines extreme thermal ramp rates and high-Grms random vibration to provide the most effective reliability testing available.

  • Find Failures in Hours, Not Weeks: Discover critical design and manufacturing flaws with unmatched speed.
  • Dramatically Increase Reliability: Understand and improve your product's true operational limits.
  • Prove Robustness with Real Data: Provide defensible reliability metrics to prove your product's durability.
  • Test with an ISO Accredited Partner: Get precise and actionable results from our dedicated HALT chamber.
Request a Custom HALT/HASS Quote

* Tell us your requirements for a detailed quote and test plan.

Trusted by Industry Leaders and Innovators


Ada L.
20:08 21 Apr 25
Megalabs supported us extensively with testing as we prepared for the FDA submission of our first medical device. Their team is composed of some of the most dedicated and detail-oriented professionals I’ve had the pleasure of working with—especially Vik, Brooke, Sreyas, Solomon, Famous, and Marty. They generously gave us a tour of their facilities and were always willing to take calls and attend meetings, even across different time zones. I’m incredibly grateful for their support—they truly went above and beyond.
Captain Michael M.
17:25 18 Apr 25
We had a fantastic experience working with Megalab on our IEC 60601 testing. Their technical knowledge and attention to detail were clear from day one, and they went above and beyond to keep us on track for our first medical device FDA submission.

The team was easy to communicate with, quick to respond, and truly committed to our success. Marty, Vic , Soliman, and even the accounting team provided us with white glove service. Not to mention that their facility is truly impressive!

We wouldn’t hesitate to work with them again, in fact we are looking forward to it!
Matthew B.
18:10 16 Apr 25
Great team and wonderful testing facility, helped us sort details in advance for our custom testing and were great to work with while we were onsite as well.
Nataliya G.
09:29 28 Aug 24
Happy to have had the exciting journey around Megalab Group Inc in Aurora, guided by Sreyas Dasika. I was so impressed by the company's outstanding testing capabilities and the high-tech level of equipment. But the positive feeling was significantly enhanced by the taste of the friendly atmosphere and attitude that were felt from the first minute of being on the territory of Megalab. Sreyas explained me the complicated testing process in such simple and clear words! I would say the company’s product was professionally customised in accordance with the client’s demand😊Thank you Sreyas for this unique opportunity!

The Challenge: Standard Testing Only Shows You Part of the Picture

Traditional environmental testing is designed to see if a product can pass a specific standard. But what are the true limits of your design? Where is the weakest link? Waiting for field failures to get this data is too late and too costly. To build a truly robust product, you need to find the breaking points before it leaves the lab.

Our Accelerated Testing Process for Maximum Reliability

Highly Accelerated Life Testing (HALT) and Highly Accelerated Stress Screening (HASS) are aggressive testing methods designed to do one thing: find weaknesses fast. Using our industry-leading Thermotron AST-70 chamber, we expose your product to stresses far beyond its expected field environment.

  • Extreme Thermal Ramp Rates: We subject your device to rapid temperature changes exceeding 50°C per minute, exposing latent defects in components, solder joints, and materials that standard thermal cycling would miss.
  • High-Grms Random Vibration: Our repetitive shock vibration table applies high-performance random vibration up to 50 Grms. This is applied simultaneously with thermal stress to effectively simulate complex, real-world conditions and reveal latent design flaws.
  • A Proven Methodology for Reliability Growth:
    • HALT (During Development): We test your prototypes to failure, systematically finding the weakest components and providing the data you need to improve the design.
    • HASS (During Production): We screen your production units with a less intense but still rigorous stress profile to catch any manufacturing defects or component variations before they ship to customers.

Expertise Across Demanding Industries


Our specialized testing expertise spans across multiple industries with unique regulatory requirements.

Medical Devices

Ensure patient safety and market approval with critical IEC 60601 testing.

Consumer Electronics

Accelerate your product launch with essential FCC Part 15 and CE mark compliance.

Automotive & Mining

Validate durability in harsh environments with automotive EMC and vibration testing.

IT & Audio Visual

Achieve global compliance with the essential UL/CSA 62368-1 safety standard.

Industrial Equipment

Ensure operational safety and reliability with crucial IEC 61010 testing.

Military & Defence

Qualify for defence contracts by meeting stringent MIL-STD-461 & 810 standards.

Specialized Testing for Your Industry

Each industry faces unique challenges and regulatory requirements. Our team has deep expertise across various sectors, allowing us to provide tailored testing solutions that address your specific needs.

Ada L.
20:08 21 Apr 25
Megalabs supported us extensively with testing as we prepared for the FDA submission of our first medical device. Their team is composed of some of the most dedicated and detail-oriented professionals I’ve had the pleasure of working with—especially Vik, Brooke, Sreyas, Solomon, Famous, and Marty. They generously gave us a tour of their facilities and were always willing to take calls and attend meetings, even across different time zones. I’m incredibly grateful for their support—they truly went above and beyond.
Captain Michael M.
17:25 18 Apr 25
We had a fantastic experience working with Megalab on our IEC 60601 testing. Their technical knowledge and attention to detail were clear from day one, and they went above and beyond to keep us on track for our first medical device FDA submission.

The team was easy to communicate with, quick to respond, and truly committed to our success. Marty, Vic , Soliman, and even the accounting team provided us with white glove service. Not to mention that their facility is truly impressive!

We wouldn’t hesitate to work with them again, in fact we are looking forward to it!
Matthew B.
18:10 16 Apr 25
Great team and wonderful testing facility, helped us sort details in advance for our custom testing and were great to work with while we were onsite as well.
Nataliya G.
09:29 28 Aug 24
Happy to have had the exciting journey around Megalab Group Inc in Aurora, guided by Sreyas Dasika. I was so impressed by the company's outstanding testing capabilities and the high-tech level of equipment. But the positive feeling was significantly enhanced by the taste of the friendly atmosphere and attitude that were felt from the first minute of being on the territory of Megalab. Sreyas explained me the complicated testing process in such simple and clear words! I would say the company’s product was professionally customised in accordance with the client’s demand😊Thank you Sreyas for this unique opportunity!

Our Comprehensive Testing Services


From EMC and safety testing to mechanical and environmental analysis, we provide end-to-end solutions for your compliance needs.

EMC Testing

Comprehensive electromagnetic compatibility testing to ensure your products meet global regulatory standards.

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Product Safety Testing

Ensure your products meet safety requirements and protect your consumers and brand reputation.

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Environmental Testing

Verify the structural integrity and reliability of your products under various conditions.

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Package Testing

Evaluate how your products perform under different environmental conditions and stresses.

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Wireless & RF Testing

Ensure your wireless products perform reliably and comply with international standards.

Learn more >

Regulatory Compliance

Navigate complex global regulations with our expert guidance and comprehensive testing.

Learn more >

Let's Start Your Project


Fill out the form below, and one of our lead engineers will contact you within 24 hours to discuss your project.

Contact Information

Address

150 Addison Hall Circle,
Aurora, ON, Canada, L4G 3X8

Phone

+1-905-752-1925

Email

info@megalabinc.com

Business Hours

Monday - Friday: 9:00 AM - 5:00 PM

We respond to all inquiries within one business day.

Certifications & Accreditations

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About

Megalab Group Inc. is an ISO 17025 A2LA Accredited Independent Compliance Testing Laboratory located in Aurora, ON, Canada.

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